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Everything posted by steph77
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Thanks @Anto I am glad you spotted the clean aspect of the build wich is a very important thing for me when building a model. Thanks! yes the introduction of pneumatics to the model during the build gave a strong impulsion into the building process. Clearly the best way to route power through a model without compromising on the look nor functionalities. @+++
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[TC27] Crane Tipper/Hooklift
steph77 replied to Thirdwigg's topic in LEGO Technic, Mindstorms, Model Team and Scale Modeling
Poor of me who was thinking that architects were the only people working by night Joke appart. I also have this feeling that lego mocs are better build once sun is down. Good work my friend -
Fire department all road / off road truck - 6-wheel drive- 2 front-wheel steering- Suspension on each axle via floating axles and panhardt bar- Opening hood and doors- Steering via HOH, rack-and-pinion transmission- Pneumatic function for unloading arm lifting- Pneumatic function for lifting mode selection. Choice between hooklift and dumper- Pneumatic locking function for container-gripping hook- Container with wheels and opening doors vid: Link to the Topic
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Hello everyone, Here's the final result of this contest. Although my work took a lot of time, I managed to advance and optimize the model. The truck is equipped as follows: - 6-wheel drive - 2 front-wheel steering - Suspension on each axle via floating axles and panhardt bar - Opening hood and doors - Steering via HOH, rack-and-pinion transmission - Pneumatic function for unloading arm lifting - Pneumatic function for lifting mode selection. Choice between hooklift and dumper - Pneumatic locking function for container-gripping hook - Container with wheels and opening doors Main photo for the competition : Some general photos: From a design point of view, I opted for a 6-wheel truck, as required by the competition rules. Rather than a classic European-style truck with the cab overhanging the front axle, I opted for a long-nosed model. This allowed me to create an attractive opening hood, revealing a functional engine based on new parts introduced with the Kawazaki H2R. Although the model could initially be fitted with two types of wheel, it is now perfectly optimized for the wheel format imposed by the regulations. The mudguards have been adjusted and tightened as close as possible to the wheels, taking into account the very wide suspension travel. At no point does a wheel touch a fixed part of the chassis, even when torturing the model... The red color is a personal choice, the truck being imagined as a support truck for forest fire-fighting operations. It's easy to imagine this truck making rotations with equipment that it unloads using containers. The color of the container comes from the fact that I had to buy the John Deere skidder set to complete the model. Why not, I thought, as it gives an accent that clearly distinguishes the load-bearing chassis from the container. From a technical point of view: The front axle is driven and steered. It floats and is held to the chassis by three ball joints and a Panhard-type stabilizer bar. The differential is held in a reconstituted frame, which ensures that the axles are held in place and remain stable. The rear axles are made of two bogies linked by a mini-turntable, and are also floating. 4 ball-and-socket joints provide support and vertical movement, while 2 rubber pins on the front beams prevent excessive movement. At the rear of the bogies is another Panhard bar. The suspension system works like a charm and is one of the model's major assets. As far as pneumatic functions are concerned, I've chosen to stick with a manual model. As the model is not motorized, I chose to make a 100% manual model. Very playable and featuring an optimized gaming experience. There are three pneumatic switches, each controlling a single actuator. The main switch activates the lifting cylinder. This, together with a virtual pivot point, gives the lifting arm a stroke of almost 180 degrees. It's strong enough to lift the container effortlessly. The second switch selects the lifting mode. In Hook lift mode, the mini-cylinder located at the very base of the arm pushes a connecting rod which holds the first section glued to the chassis. When the main cylinder is activated, the second section pivots. In dumper mode, the mini-cylinder frees the first section from the frame, while holding it to the second section. When the main cylinder is actuated, the arm is raised, this time articulated at the abutment, enabling the dumper to be lifted. The third pneumatic function focuses on locking the lifting hook. This function wasn't originally planned, but as I tested the model, it soon became clear that making a reliable hook would prove very complicated, at the cost of a thick, complicated design. So I opted for this more elegant solution. The downside was that pneumatic piping had to be guided to the actuator, respecting the curvature of the arm in each mode. In the end, the technical design looks very credible. When it came to the final development of the model, there were some major improvements, though not very visible from the outside. I quickly identified a kind of resistance to forward movement when I pushed the model to make it roll. Initially, I looked at the front axle. I imagined there was a geometry problem. I stabilized the steering, and installed reinforcements from underneath (visible on the WIP photos). Nothing helped. I then proceeded more analytically. I successively disconnected the drive chain until I found where it was sticking. The source of friction, though predictable, was at the intersection of the steering and propulsion axes. When the steering was actuated, a slight pressure was transmitted to the drive shaft. As the rotation from the differentials was highly speeded up, this friction was sufficient to cause the problem. I therefore simplified and reduced the gear ratio so that the dummy motor axle rotates at +/- the same speed as the differentials. The force induced on this axle was therefore stronger (more torque) and the problem was solved. As a result, I was able to remove the various reinforcements I'd installed and return to a clear, clean construction. Just goes to show... The video: So much for this project. I hope you like it! Have a good competition!
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[TC27] 3-Axle Mobile Crane
steph77 replied to Wiseman_2's topic in LEGO Technic, Mindstorms, Model Team and Scale Modeling
Hello, Great start. IMHO, the 4 speeds gearbox is a bit too much, but the rest of the build looks pretty well build. Serious entry so far. S. -
[TC27] Drift Kart & Driver
steph77 replied to JoKo's topic in LEGO Technic, Mindstorms, Model Team and Scale Modeling
love this one. I particulary appreciate the originality of the concept. And this driver...God, i need to build my own. S. -
[TC27] Crane Tipper/Hooklift
steph77 replied to Thirdwigg's topic in LEGO Technic, Mindstorms, Model Team and Scale Modeling
Sorry to be late at party. Interresting way to switch between 'one central cylindre concept' to '2 lateral cylindres concept'. I understand how difficult this was, as i do the reverse ingeniering of it I also find interresting the dumsterlock, but i do not understand how it will work. At least, don't forget that there is a limitation off 6 wheels max. You got 8 of them -
Thanks. The size of the cab is a subject I still have some research to do. You are right. About the progress. I didn't say that the model is finished . It is the result of the holidays 'rush a I had only two weeks of break. I took some pictures during the build as reminder in case the mod I was planning didn' worked. Here they are: The design process began with the chassis. At each stage both tires were used. As show on the pictures.Next I developed the model from the front hood to the rear S.
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I changed from mechanical cyli der to pneumatics for this reason. I found it works better. If not the system work quiet well if the container is reasonable sized. If you actualize the actual design of your arm I could test it and maybe find some idea. S. It works actually very well and I don't think to motorized it. But I'll keep this idea in mind. Thanks Igor 😊