Im wondering if some tech-heads could help with the repair / replacement of a 12V motor from a red train motor?
When I received the motor the previous owner indicated that there was a 'clicking sound' from inside. Careful dis-assembly (following the 12V Motor thread) allowed me to get a first glimpse inside; and showed that there was clearly a problem with the commutator (?)
Lego 12V Red Motor Repair by roamingstudio, on Flickr
Careful removal of the motor showed that the commutator (?) had slipped off the motor; allowing the three metal pickup plates to become loose on the axis. The pickup plates are still connected to the transformer wires, but the soldering has fractured. There does not appear to be any burning through of the motor - just a mechanical failure.
Lego 12V Red Motor Repair by roamingstudio, on Flickr
Lego 12V Red Motor Repair by roamingstudio, on Flickr
This is what a normal motor should look like...
Lego 12V Motor Normal by roamingstudio, on Flickr
The question is whether anyone thinks this is really repairable (I have a decent SMD soldering iron etc; and could try to fix it with time and patience) or should I try to find another 12V motor which could replace it (does anyone know of a suitable replacement; other than another defect 12V motor).
If I have to give up on the motor - would it make sense to try and fit a modern PF motor inside the red chassis?
Thanks for any thoughts and tips.
Edit: Please note the original FlickR photos have annotations to show what I mean.
Sorry to bump this old thread, but I've recently come across a motor with a similar problem. Instead of trying to repair the commutator, I've decided to try and fit a readily available motor. It's still a WIP and also doesn't work yet, but I thought I'd share it with you.
LEGO 12V train motor repair (1) by alainneke, on Flickr
The axle of the motor (Motraxx 265) is 56mm, or 4mm shorter than the original one. If this causes problems, I'll probably fix it with some plastic bushes on each end of the axle
LEGO 12V train motor repair (3) by alainneke, on Flickr
Here you can see the axle mounted using the original LEGO magnets and housing
LEGO 12V train motor repair (4) by alainneke, on Flickr
So far so good, but I still have to figure out:
- how to remove the worm wheels from the old axle?
- the correct position for the carbon brushes: the motor will not run with the brushes in their original position, but it does run when I push some wires against the commutator