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Hey all,

I have been working on an MAN SL202 in the Redbus NZ paint scheme:

redbus669.jpg

This model has full suspension including an auto-kneeling function where when the front door is opened the front left air suspension is lowered.

I have built most of the chassis and the front and rear suspension, but as you will see the front suspension needs a complete overhaul due to steering problems.

Time to stop rambling on and give you some images :wink:

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Air hoses are for the kneeling.

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Rear view.

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Front view of front suspension, not the left side wheel is over-rotating when steering and causes the wheel to lock at a right angle to the chassis and stopping forward movement.

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When it is able to drive the steering is at a bad angle when straight and this causes a large amount of resistance. When the steering is turned the geometry is way off and causes major sledging and resistance.

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The front axle when kneeling.

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The pump and RC switch for the suspension lowering and raising.

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Rear suspension design.

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Rear suspension's range of movement.

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Chassis view.

So as you can see the project is coming along nicely but the front axle suspension needs a complete overhaul so any designs that work well would be greatly appreciated :classic:

These photos and more can be found in a bigger size on my Bricksafe: http://bricksafe.com/pages/Kiwi_Builder/Technic.

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You've got some nice progress going! I always have problems making front axles, they are so annoying to build. Is that chassis sturdy enough? I feel it could use some reinforcing. From what I see, you used vertical beams to hold the top and bottom, but I think it would be better to use L beams or 4 long L beams. Keep up the good work!

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Is that chassis sturdy enough? I feel it could use some reinforcing. From what I see, you used vertical beams to hold the top and bottom, but I think it would be better to use L beams or 4 long L beams. Keep up the good work!

Yeah I need to reinforce the chassis but I am using L beams between the top and bottom.

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