Hey 2GodBDGlory
Thanks for the thoughtful feedback — these are exactly the points I’m trying to validate.
An 8× speed increase is indeed aggressive. In practice, shifting into 4th would only happen near maximum speed in 3rd.
The cam-activated idler disengages the drivetrain during shifting. The drive motors are briefly unloaded and the wheels decoupled, so no back-driven forces return into the gearbox and there’s no risk of two clutch elements engaging simultaneously under load. The idler is only engaged when a gear is fully selected. I agree this adds complexity, and it’s one of the first subsystems I’d remove if the drawbacks outweigh the benefits in testing. The timing, positioning, system response (rubber band actuation), and supporting software all need proper evaluation.
You’re absolutely right about the 12T–12T mesh: while it works geometrically, friction and wear are real concerns, especially for RC use. This is one of the areas where physical testing will be decisive.
On the input side, the two drive motors are currently coupled via a 20/12 ratio, but this can also be changed to 16/16 or 12/20 without major redesign. I’m keeping this flexible for post-build tuning once real-world losses are clearer.
Finally, directly coupling the shifting motor is a fair suggestion. I opted for mechanical indexing and locking to ensure defined gear positions under vibration and load — especially since the idler mechanism itself benefits from precise indexing — but this choice is also open to revision if it proves unnecessary.
Thanks again for the critical look — it highlights exactly the weak spots I want to test next.