Hello Toastie!
Thank you for your suggestions
No, I didn't modified the switches, only removed the "(yellow) lever". I tried different switch supplier (original or not) without any issue.
In all the switches model i tested, the standard friction gear allowed the switch to effectively change without "clacking". If you want a more soft friction, you can carefully open the gear and use some sandpaper to lower the friction points.
Micromotors : I used both 2x3 and 2x4 without problems. The torque is quite interesting, to give you an example, this cargo crane use a micromotor to rise and lower the container without issues (https://www.youtube.com/watch?v=2wBi4-0NAI4).
Why the friction gear: I used it mainly to protect the motor because it may be hard to know "when" the switch effectively changed position. In my automation I engage the motor for about 3sec: without a friction gear that the motor will get stuck maybe for half a second; with the friction gear, the worst case is that the gear make some "clacking" and that's it.
Another information: as far as the battery discharge, the motor took more time to effectively "switch":
- full power : less then 2seconds
- 40% power (about) : less then 3 seconds
This is why I set the interval for the higher response time, to be sure that the switch effectively change position, and I let the friction-gear manage the "overtime" when i've full power batteries.
Next steps:
* manage the 3-way switch => how to determine the central position accurately?)
* double crossover switch => more resistance because you move basically 2 switches with 1 motor.
best regards!