I am currently working on a brick to replace the IR receiver, which will accept 2.4GHz hobby radio controlled signals. Here is how it's going to work. I am going to de-case a HobbyKing 3 channel RC receiver and use that to accept the signals. It is very small when it is de-cased. I am also going to build a circuit board that will translate the hobby servo signals being output from the radio receiver into pulse width modulation signals identical to the output of the Lego infrared receiver. The chip that is going to do that job is a Picaxe 14M2, which costs $4. This is a programmable microcontroller that uses the BASIC computer language, which is the only programming language I know. I am going to use the PULSEIN command on two pins to measure the length of the RC pulses, which normally tells the servos what position to go to. Then, the Picaxe will do a little formula to translate that signal into the pulse width modulation signal. The Picaxe can only output about 10 milliamps though, which is barely enough to light an LED, so I am going to amplify the PWM signals through an H-bridge motor driver chip, the SN754410. This can drive 2 motors, and costs $2.35. However this H bridge chip can only output 1 amp per motor, so that's not going to be enough for the XL motor at stall. I may stack another SN754410 right on top of the other one and get 2 amp output. My circuit board will also have a 5 volt voltage regulator on it for powering the Picaxe and RC receiver. At this point I plan on sticking with the standard Lego battery holders, motors, and servo, so my connections to the battery box and motors will be from cut-up lego extension wires stuck to the top of the brick I encase this in. The final size should be about 1" x 1.5" x 2 bricks tall. I expect to be finished by the end of Janurary, and I plan on documenting the entire project so anybody can easily build it.
I really wish Futaba or somebody would build servo cases, RC receivers, battery holders, and motor housings with Lego connections. I feel like there is a lot of potential here, but the Power Functions infrared system just sucks for controlling cars.
Brian Z