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Zerobricks posted a topic in LEGO Technic, Mindstorms, Model Team and Scale ModelingI don't usually post my work projects here, but every so often there is a special one that I really want to showcase more in detail. Today I want to show you one of my all-time favourite projects, which is packed both full of functionality and a very high level of detail. Before we go into the details, lets' first let's talk about the idea behind it. We (the BuWizz team) have been cooperating with Slovenian AMZS (Slovenian Automobile Association) for a while now and they are the ones who allow us to record the various speed breaking and such events on their polygon. An idea emerged for a project to design and loose replica of their existing Tow Truck which is to be used for education purposes. Here's how one of their tow truck looks like: I decided to use this specific model as an inspiration of my representation and here were the basic starting functions and features: 1:10 scale Capable of lifting and towing an actual 1:10 model like 42125 All Wheel drive Working gearbox Realistic suspension Highly detailed As with most of my projects, i first started working in LDD and this is what the first prototype looked like: I took some liberty with the shape, notably I removed the crew compartment in order to better the lift arm details. As the project progressed, so did the amount of functions, features and details until I ended up with this long list: Motorized with 11 motors Powered by 2 BuWizz 3.0 Pro bricks All wheel drive powered by 4 BuWizz motors Working gearbox with a high and low gear 3 differential locks Independent suspension in the front Solid rear axle in the back which uses 3x13 curved panels as leaf springs Working V8 engine connected to the drive motors Functioning steering wheel linked to the steering rack Motorized lift which can unfold, raise and lock onto thr wheels of the towed vehicle A motorized winch in the rear Working front LED lights Opening doors, hood and compartments Detailed engine bay with battery, air filter and washer fluid Compartments filled with details such as fuel canisters and various tools Other details include cones and fire extinguishers 3D printed braking discs in the front for show Total piece count is around 3060 parts Just over 3 kilograms 51 cm x 24 cm x 22 cm when folded excluding mirrors Capable of lifting and towing a 1:10 scale car like 42125 even up a steep hill Top speed of 10 km/h Here's an overview of the model and the basic mechanical functions: Driveline is powered by 4 BuWizz motors. The motors drive a 2 speed gearbox and a fake V8 engine: Gearbox is powered by a PU M motor and uses 2 mini linear actuators to switch between low, neutral and high gear: Each of the 3 differentials has it's own lock, actuated by a wave selector and powered by a PU M motor: Steering system is powered by a PU L motor and uses two steering racks in order to both steer the wheels and turn the steering wheel: Finally, there are several more PU M motors used to power the rear arm. The main actuators lift the whole arm and are powered by 1 PU M motor: Another PU M motor is used to unfold the lower part of the lift arm using 2 mini linear actuators: Finally another PU L motor is used to lock the wheels with two more mini linear actuators. The driveline is designed in such way that the arm can swing a bit while cornering: The lifting arm had to be designed to be as strong as possible, yet thin enough to slide under the car we want to tow. The final version was under 2 studs high and capable of lifting a 2 kilogram heavy model with ease: With all the details finalized and the parts omptimized in the LDD version, it was time to build the real deal: As mentioned above, the model is full of details that can be accessed by opening the various compartments: The rear view showing the folded tow arm and the 2 large actuators used to lift it: Few more pictures of the model next to the real deal: Of course no Technic photoshoot wouldn't be complete with the most important photo of them all, the underside: The underside was left open and exposed intentionally, so that the gearbox, the differential locks and steering system can be observed. Of course as with all the projects, this one also had some issues, the biggest being the use of 3x11 curved panels as the rear leaf springs. Originally only a single pair was used to support the weight in the rear and the additional load of a towing vehicle, but it soon proved too much for them and over time they ended up breaking. That is why for the final fix, they were doubled, to increase the stiffness and durabilty of the rear axle: Other than this, there were no other major issues with the model. The driveline has yet to skip a gear, the joints are holding (even the small CV joint used in the front left side) and the model ended up being robust enough for some really rough driving. As mentioned at the start of the topic, this is one of my best models to date, I'm really happy with the amount of sheer functionality, features and details I managed to cram in it and it will forever hold a special place in my heart. To wrap up this already long topic, here's a couple of videos of it in action: