I've talked about the brick color issues here before, but this looks like a good thread to gather all of my observations in one place. The problem is that for the last year or two, most pieces in certain colors have looked somewhat faded, as if the plastic is less dense than it should be. In some cases, they look like a distinctly different color than what they're supposed to be. Among the basic colors, yellow and red seem to be the most heavily affected, and white is as well to a lesser extent. Black, blue, and both blays are unaffected. With red in particular, the difference in the old and new bricks is often as noticeable as light gray and light blay.
If you hold these bricks up to a light, you can tell that they're slightly translucent compared to older ones, which don't let any of the light through. The shadows that studs normally cast on a brick's surface are fainter due to the thinner plastic, and the Lego logos on the studs are also less pronounced and harder to see than usual. Finally, these new pieces don't have the same coupling strength that the older ones did and tend to come apart more easily than they should (this actually applies to the black pieces too, even though their color looks fine). I can provide pictures of all this if needed, although you've probably seen it yourself.
I first noticed this with a Bricklink parts order about 18 months ago. It was apparently a result of TLG's switch to clear ABS pellets instead of colored ones, but at the time there was some talk that it was only a temporary problem and TLG had plans to fix it soon. However, it has been quite a while since then and nothing has changed.
I would be interested to know whether there are still any plans to address this issue or if it's something we should come to expect, looking forward. This issue has nearly put a stop to my Lego set purchases during the last year, despite the great sets that TLG has been coming out with lately.
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But I do have issues with the packaging. It seems ever since the boxes have changed from the "pizza box" style, where they opened via a top flap to the recloseable, side-access "cereal box" style the instruction books have been bent, crushed, accordionated, and just generally mangled. I'm not sure if this is due to the boxes, or the packing process or what, but it is the one area that I have seen a substantial dip in quality.
I've seen this too, mainly with large sets. I guess it's to be expected, as those trays in the old boxes had the side effect of keeping the instructions in place. It seems that a simple way to deal with this would be for TLG to shrinkwrap the instructions, which would keep them straight and protect them from most kinds of damage from being tossed around in the box.
Edited by CP5670, 30 June 2008 - 05:05 AM.